Cables & Voltage Drop calculators

Choosing a conductor that carries the current without overheating and delivers the voltage the load needs.

Cable selection is two tests, and you take whichever gives the bigger conductor. Current-carrying capacity protects the cable from itself. Voltage drop protects the load from being undersupplied.

On short runs the current rating usually decides. On long runs voltage drop almost always decides, and by a wide margin — which is why a 20 A circuit at the end of a 40 m run can need a cable two or three sizes larger than the breaker suggests.

The order you do it in

  1. What is the design current?

    Ib, the current the circuit will actually carry. Everything here depends on it.

    Electrical Load calculator

  2. What current can the cable carry once derated?

    It ÷ (Ca × Cg × Ci × Cf) — ambient temperature, grouping, thermal insulation and the protective device. This is the calculation installers do first and it is not yet built.

    No calculator for this yet

  3. What is the voltage drop over the run?

    To BS 7671, IEC 60364 or NEC limits, with the Appendix 4 mV/A/m figure alongside.

    Voltage Drop calculator

  4. What size wire do I need overall?

    Both tests together, against NEC ampacity and the terminal temperature rule.

    Wire Size calculator

  5. What are this conductor’s properties?

    Diameter, cross-section, resistance and ampacity for any AWG size.

    AWG Wire Gauge calculator

  6. Will it survive a short circuit?

    The adiabatic check, S = √(I²t)/k. Decides the minimum conductor a fault can pass through without damage. Not yet built.

    No calculator for this yet

Reference tables

The published figures these calculators are built from, with every value sourced.

All cables & voltage drop calculators

3 calculators in this category. Every one is free to use on ElectroCalculators, with no account required, and every result cites the standard it came from.