AWG Wire Gauge Calculator

Diameter, cross-section, resistance and current rating for any AWG size — with separate free-air and in-conduit ampacity, because they differ by a factor of two.

Inputs

Conductor
Installation

The same wire carries very different current depending on how it sheds heat.

A

Checks against the rating and computes drop for the run below.

m

°C

Results

Cross-section3.309A = πd²/4 (mm²)
Diameter
2.053 mmd = 0.127 × 92^((36−n)/39) mm
Resistance
5.211 Ω
Current rating
41 A
Voltage drop over run
1.042 V
Power lost in wire
10.42 W

Free-air rating assumes a single conductor with room to shed heat. Inside a loom, conduit or a sealed enclosure, derate substantially — switch to the bundled figure.

12 AWG is 3.31 mm², closest to the 3.3 mm² metric size. AWG and metric sizes do not line up exactly, so check both when sourcing.

Diagram

Cross-section of 12 AWG conductor12 AWG is 2.05 mm in diameter with a cross-section of 3.31 mm², drawn to scale beside 4/0 AWG.5.21 Ω/km · 41 A rating12 AWG2.05 mm · 3.31 mm²4/0 AWG for scale11.7 mm · 107 mm²

Worked examples

12 AWG — standard 20 A branch circuit

The workhorse of North American residential wiring. Note how far the free-air and in-conduit ratings diverge.

3.31 mm², 25 A bundled — but 41 A in free air

18 AWG hookup wire for a 2 A load

Typical internal wiring in a piece of equipment, over a short run.

0.82 mm², 16 A free-air rating — drop of 0.84 V over 10 m

4/0 AWG service entrance

The largest common size, used for main service conductors.

107 mm², 230 A bundled — aluminium is standard at this size

24 AWG signal wire

Ribbon cable and jumper wire territory. Fine for signals, hopeless for power.

0.205 mm², 3.5 A rating, 84 Ω/km

What AWG actually means

When to use this: choosing hookup wire for a project, checking whether an existing cable can carry a load, converting between AWG and metric sizes for sourcing, or working out how much voltage a long run will eat.

American Wire Gauge is defined by a formula, not a table. The diameter of gauge n in millimetres is:

d = 0.127 × 92^((36 − n)/39)

The two anchor points are 36 AWG at 0.127 mm and 0000 (4/0) at 11.68 mm, with 39 steps between them spaced geometrically. Everything else follows from that.

The scale runs backwards — a bigger number means a thinner wire. The number originally counted how many times the wire was drawn through a die to reach size, so more passes meant thinner wire. Conductors too thick for a single pass got the 0, 00, 000 and 0000 designations, written 1/0 through 4/0 and pronounced "one aught" through "four aught".

The useful shortcuts

  • 6 gauges halves the diameter and quarters the cross-section.
  • 3 gauges halves the area. So 10 AWG has twice the copper of 13 AWG.
  • 10 gauges is a factor of 10 in area. 10 AWG has about ten times the copper of 20 AWG.

Ampacity: the number that depends on everything else

How much current a wire can carry is not a property of the wire. It is a property of the wire, its insulation, its surroundings and how fast heat can escape. The same 12 AWG copper conductor is rated:

Condition12 AWG copperWhy
Single conductor, free air41 AHeat radiates and convects away freely
In conduit with others, 75 °C25 AConductors heat each other; NEC 310.16
Continuous load (80% rule)20 ADerated for loads running over 3 hours

That is a factor of two between the free-air figure quoted in electronics tables and the installation figure an electrician uses. Both are correct for their context, and confusing them is how wiring overheats. When in doubt, use the lower number.

Further derating applies for high ambient temperature and for more than three current-carrying conductors in a raceway. Those factors multiply, and in a hot roof space with a full conduit they can take a nominal 25 A down below 15 A.

AWG reference table

Copper, at 20 °C. Free-air and bundled ampacity as described above.

AWGDiameter (mm)Area (mm²)Ω / kmFree air (A)Bundled (A)
4/011.71070.161380230
3/010.485.00.203328200
2/09.2767.40.256283175
1/08.2553.50.322245150
17.3542.40.407211130
26.5433.60.513181115
35.8326.70.646158100
45.1921.20.81513585
64.1213.31.3010165
83.268.372.067350
102.595.263.285535
122.053.315.214125
141.632.088.293220
161.291.3113.22218
181.020.8220.91614
200.8120.5233.31111
220.6440.3353.077
240.5110.2084.23.53.5
260.4050.131342.22.2
280.3210.0812131.41.4
300.2550.0513390.860.86

AWG and metric do not line up

Metric cable is specified directly by cross-section in mm², in a standard series — 0.5, 0.75, 1, 1.5, 2.5, 4, 6, 10 and so on. AWG sizes fall between these, so conversions are always approximate:

AWGExact mm²Nearest metric sizeDifference
180.8230.75 mm²AWG is 10% larger
161.311.5 mm²AWG is 13% smaller
142.082.5 mm²AWG is 17% smaller
123.314 mm²AWG is 17% smaller
105.266 mm²AWG is 12% smaller

Note the direction: 14 AWG is meaningfully smaller than 2.5 mm², despite often being listed as equivalent. Substituting one for the other in a design that was close to its limit is not safe. When sourcing internationally, compare the mm² figures rather than trusting an equivalence table.

Stranded versus solid

For the same AWG number, stranded wire has slightly less copper than solid — the strands cannot pack perfectly, so there are air gaps — and a slightly larger overall diameter. The current rating is treated as the same.

The choice is mechanical. Solid holds its shape, sits reliably in screw terminals and push-fit connectors, and is standard for fixed building wiring. Stranded flexes without fatiguing, which matters for anything that moves, gets handled, or is subject to vibration. Stranded wire in a screw terminal should be ferruled rather than tinned — solder cold-flows under pressure and the joint loosens over time.

Choosing a size

  1. Start with ampacity for how the wire will actually be installed, not the free-air figure.
  2. Apply the 80% rule if the load runs continuously for more than three hours.
  3. Derate for temperature and grouping if the wire runs somewhere hot or shares a conduit with several others.
  4. Check voltage drop over the actual run length. Past 20–30 m this usually demands a larger size than ampacity alone.
  5. Take the larger of the two. Ampacity protects the wire; voltage drop protects the load.

How to use this calculator

  1. Pick the gauge

    Sizes run from 32 AWG up to 4/0. Remember the scale is inverted — a larger number means a thinner wire.

  2. Choose the installation type

    Free air is a single conductor with room to cool. Bundled is inside conduit, a loom or a cable, where heat cannot escape. The ratings differ by roughly a factor of two on larger sizes.

  3. Enter your load and run length

    The calculator checks the current against the rating and computes the round-trip voltage drop.

  4. Check both rating and drop

    A wire can pass its current rating and still be the wrong choice because the voltage drop over a long run is unacceptable.

Frequently asked questions

What does AWG mean?

American Wire Gauge, a standard sizing system for solid round conductors. It is defined geometrically: diameter in mm = 0.127 × 92^((36 − n)/39), where n is the gauge number. The scale is inverted, so a larger number means a thinner wire.

Why does a bigger AWG number mean a thinner wire?

The number originally counted how many times the wire was pulled through a drawing die to reach its final size. More passes meant a thinner wire, so a higher number. The 0, 00, 000 and 0000 sizes exist because some conductors were thicker than a single pass, and they are written 1/0 through 4/0.

How much current can a wire carry?

It depends almost entirely on how the wire can shed heat. A single 12 AWG conductor in free air handles about 41 A; the same wire in conduit with others is limited to 25 A by NEC 310.16 at 75 °C. Always use the figure for how the wire is actually installed, and derate further for high ambient temperature or many conductors in one raceway.

How do I convert AWG to mm²?

Compute the diameter with d = 0.127 × 92^((36 − n)/39), then the area with A = πd²/4. Common conversions: 12 AWG is 3.31 mm², 14 AWG is 2.08 mm², 18 AWG is 0.82 mm², and 4/0 is 107 mm². The AWG and metric ranges do not line up exactly, so there is rarely an exact equivalent.

What is the rule about 6 gauges?

Every 6 AWG steps roughly halves the diameter and quarters the cross-section, and every 3 steps roughly halves the area. So 12 AWG has about four times the copper of 18 AWG, and 10 AWG about twice that of 13 AWG. It is a useful mental shortcut when comparing sizes.

Does wire resistance change with temperature?

Yes, and significantly. Copper rises about 0.393% per kelvin. A conductor at its 90 °C insulation rating has about 28% more resistance than at the 20 °C reference figure quoted in most tables — which also means 28% more voltage drop and 28% more heat.

Is stranded wire the same gauge as solid?

For a given AWG number, stranded wire has slightly less copper than solid, because of the air gaps between strands, and a slightly larger overall diameter. The current rating is essentially the same. Stranded is used where the wire must flex; solid where it must hold its shape in a terminal.

What size wire do I need for a given current?

Start from the ampacity for how the wire will actually be installed, apply the 80% rule for continuous loads, then check voltage drop over your run length. On short runs the ampacity usually decides; past 20–30 m voltage drop often demands a larger size than ampacity alone would.

Sources and further reading

Last reviewed .

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